1964 Impala Convertible Project Part 3

Last week we discussed the scariness of discovering acres of rot behind the quarter panel that I had just reluctantly removed.  Then I showed off the metal repair / replacement of the 64 Chevy’s outer wheel house, and trunk drop off.  There was one other piece that had some serious metal repair, but I already made a 1A Blog post about it over a year ago, so I won’t repeat it here again.  if you are curious, you can view the fuel filler neck surround metal repair Here.

Next on the Impala list was fixing all of the metal surrounding the “tailpan”.  Basically, the rear-most section of the trunk floor was rotted badly on both sides, and it all needed to go in the trash barrel. The bad news is that nobody makes these replacement panels, so I had to make them myself.  First step, cut out the rotted area and see what we’re working with. Eeeek!

As you can see , there was no shortage of rot on the driver’s side rear of the “six-foe”.  Rather than crying, I began making a flat metal replacement that was the “same” shape as the original.  The problem was that I didn’t have a lot of the old metal to work with, so most of this process was a guessing game. » Continue reading more of this post…