A 1st gen Chevy Tahoe with problems like the door handles breaking or issues with the power steering pump and fuel pump can be pretty common. This post reviews the top five problems with the 1st generation Chevy Tahoe, years 1992-2000.
Top 5 Problems 1st Gen Chevy Tahoe (1992 to 2000)
1. Fuel Pump Failure
Symptoms of a Fuel Pump Problems on the 1st Gen Tahoe
- Vehicle won’t start
- Rough running engine
- Lack of engine power
Causes of a Bad Fuel Pump
The fuel pump tends to fail on the 1st gen Tahoe, but occasionally the fuel filter can clog and cause similar symptoms.
How to Fix Fuel Pump Problems
The fuel pump is located in the gas tank. Replacing it requires removing the latches, disconnecting the fuel lines, and lowering the gas tank down. We recommend replacing the fuel filter at the same time as the fuel pump.
On the back of the intake there is a Schrader valve you can connect a fuel pressure gauge to test the fuel pressure.
2. Leaking Intake Gaskets
Symptoms of Leaking Intake Gaskets
- Intake gaskets leaking coolant
- Coolant leak on the ground
- High oil level
- Milky-looking oil
Causes of Leaking Intake Gaskets
The intake is located in the center of the engine in between the two heads. Coolant passes from one head to the other though the intake. The gasket can leak internally on the 1st gen Tahoe and mix coolant with the oil. The coolant may also leak externally. Coolant leaking into the engine oil can damage the engine. If the oil level is extremely high, it could be because coolant is leaking into the engine.
How to Fix Leaking Intake Gaskets
The upper part of the intake does not need to be removed since it all comes together. Some parts like the A/C compressor and distributor will need to be moved to access the intake. The timing will need to be rechecked afterwards. The bolts at the front and the two bolts at the back need to be removed. Remove the intake and clean the gaskets off and replace them with new ones.
3. Power Steering Problems
Symptoms of a Power Steering Problems on the 1992 to 2000 Chevy Tahoe
- Loss of power steering—turning the steering wheel requires more manual effort
Causes of a Power Steering Problems
The power steering pump tends to fail on the 1st gen Tahoe
How to Fix a Bad Power Steering Pump
Check the power steering pump for leaking or visible damage. Remove the serpentine belt and slide the pulley off to see if it sheared from the power steering pump. If any of these signs appear, replace the power steering pump.
4. Windshield Wiper Board Failure
Symptoms of a Bad Windshield Wiper Board
- Wipers do not work
Causes of Windshield Wiper Board Failure
The windshield wiper board controls the windshield wipers. Moisture can accumulate inside, and that will cause the wipers not to work. Sometimes a bad windshield wiper stalk can cause issues with the wipers.
How to Fix Windshield Wiper Board Failure
The windshield wiper board is located on the wiper motor under a protective cover. If in an emergency, tap the board or the motor with a hammer to get the wipers temporarily working. If the board has failed, the board needs to be replaced. We recommend replacing the wiper motor at the same time.
5. Broken Inside and Outside Door Handles
Symptoms of Bad Inside and Outside Door Handles
- The inside and outside door handles can break and snap off the door
Causes of Broken Inside and Outside Door Handles on the 1st Gen Tahoe
Sometimes the door latch can bind or the inside door handle can break from a weak spot. The outside door handle can also creak and break.
How to Fix an Outside Door Handle
Replace the broken door handle.
Fix Your 1st Gen Chevy Tahoe Yourself
1A Auto has tons of how-to videos that cover many repairs on the 1st gen Chevy Tahoe, like how to replace the headlights and brakes.
1st Generation Chevrolet Tahoe Model Years
- 1992 Chevy Tahoe
- 1993 Chevy Tahoe
- 1994 Chevy Tahoe
- 1995 Chevy Tahoe
- 1996 Chevy Tahoe
- 1997 Chevy Tahoe
- 1998 Chevy Tahoe
- 1999 Chevy Tahoe
- 2000 Chevy Tahoe
Related Content
- How to Test a Fuel Pump
- Power Steering Leak [Expert Advice to Diagnose & Fix]
- Why Is My Power Steering Making Noise This Winter?
- Are Your Car Door Locks Stuck?